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Toyota Corolla 1ZR Engine Cutaway Training System
This training system is based on a dissected Toyota Corolla 1ZR electronically controlled gasoline engine, driven by a geared motor to demonstrate the engine's internal structure and operational processes. It is designed for vocational schools, technical colleges, and training institutions to support theoretical and hands-on instruction in engine mechanics and maintenance.
The original engine is precision-cut using CNC wire cutting, ensuring smooth cross-sections.
Different systems (air, oil, coolant) are color-coded for easy identification.
Phosphating and painting processes enhance durability and visual clarity.
A 300W single-phase geared motor rotates the crankshaft at low speed, allowing real-time observation of:
Crankshaft & camshaft rotation
Piston movement
Valve opening/closing
Timing mechanism operation
Safe operation with a protective cover over the drive mechanism.
Theory & Structure Study: Engine composition, lubrication, cooling, and intake/exhaust systems.
Practical Skill Development:
Static component inspection
Disassembly/assembly practice
Mechanical fault diagnosis
Parameter | Specification |
---|---|
Dimensions | 1000×800×1200mm (L×W×H) |
Power Supply | 220V±10%, 50Hz |
Motor | 300W single-phase geared motor |
Safety Features | Leakage protection switch, locking casters |
Frame Material | High-strength steel with anti-corrosion coating |
Component | Qty. |
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Dissected Toyota 1ZR-FE engine | 1 set |
Geared motor (300W) | 1 set |
Motor speed controller | 1 unit |
Mobile frame (with locking casters) | 1 unit |
Applications: Ideal for engine principle courses, maintenance workshops, and skill certification training.