1. This training platform is purpose-engineered for NEV motor control systems, integrating original vehicle motor controllers and high-voltage distribution boxes to enable operational demonstrations and standard signal detection of permanent magnet synchronous motors.
2. The system comprises modular components including a powertrain assembly/disassembly station, intelligent data acquisition unit, drive energy supply platform, three-phase high-voltage cables rated for 1000V AC, and low-voltage communication wiring harnesses.
3. Equipped with a three-phase permanent magnet synchronous motor delivering maximum output torque of 310 N·m (rated torque 160 N·m), peak power of 160 kW (rated power 80 kW), and maximum rotational speed of 12,000 rpm.
4. Features a single-speed fixed-ratio transmission with final drive ratio of 9.266, primary ratio of 3.217, differential ratio of 2.880, and precisely controlled 239mm center distance between motor shaft and differential.
5. Work surfaces utilize premium 304-grade stainless steel panels with corrosion-resistant bent edges, providing uniform load distribution and 500kg/m² weight capacity while ensuring easy cleaning and maintenance.
6. Workbenches are overlaid with 5mm dielectric matting that prevents component slippage and oil contamination damage while eliminating conductive contact risks during assembly operations.
7. During motor operation, oscilloscope-compatible test points allow measurement of three-phase voltage waveforms and resolver signals (sin/cos outputs) for real-time diagnostics.
8. An ergonomic lead screw mechanism enables tool-free motor-transmission separation, while the 360° lockable transmission turntable facilitates safe powertrain disassembly in full compliance with EN ISO 10218-2 safety standards.
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